
{"id":5208,"date":"2012-11-30T09:50:59","date_gmt":"2012-11-30T01:50:59","guid":{"rendered":"http:\/\/www.sivecochina.com\/en\/?p=5208"},"modified":"2023-05-04T16:12:14","modified_gmt":"2023-05-04T08:12:14","slug":"reliability-cost_savings_with_bluebee","status":"publish","type":"post","link":"https:\/\/newsletter.bluebeecloud.com\/en\/reliability\/reliability-cost_savings_with_bluebee\/","title":{"rendered":"Cost savings with bluebee\u00ae"},"content":{"rendered":"<div style=\"text-align: justify;\">In this month&#8217;s reliability article, we take our readers through the benefits of using bluebee<sup>\u00ae<\/sup>, as shown in the <a href=\"https:\/\/newsletter.bluebeecloud.com\/en\/customer-story\/customer_story-a_day_in_the_life_of_a_maintenance_team\/\" target=\"_blank\">bluebee<sup>\u00ae<\/sup> movie<\/a>.<\/div>\n<p>&nbsp;<\/p>\n<div style=\"text-align: justify;\">At Siveco, we often remind our customers that indirect savings from maintenance improvement matter more than direct savings, especially in our home market of China, where the direct cost of maintenance tends to be low.<\/div>\n<p>&nbsp;<\/p>\n<div style=\"text-align: justify;\">This is best shown in the form of an iceberg:<\/div>\n<p>&nbsp;<\/p>\n<div class=\"wp-caption aligncenter\" style=\"width: 345px; height: 445px;\"><img loading=\"lazy\" decoding=\"async\" src=\"http:\/\/www.sivecochina.com\/sites\/default\/files\/oldsitefile\/en\/wp-content\/uploads\/2012\/11\/newsletter\/02_reliability_01_en.jpg\" alt=\"\" width=\"335\" height=\"440\" \/><\/div>\n<p>&nbsp;<\/p>\n<div style=\"text-align: justify;\">The bluebee<sup>\u00ae<\/sup> movie, however, seems to focus on time savings, i.e. on direct labor cost. Here is why.<\/div>\n<p>&nbsp;<\/p>\n<div style=\"text-align: justify;\"><strong>Time savings<\/strong><\/div>\n<p>&nbsp;<\/p>\n<div class=\"wp-caption-newleft alignleft\" style=\"width: 250px; height: 105px;\"><img loading=\"lazy\" decoding=\"async\" src=\"http:\/\/www.sivecochina.com\/sites\/default\/files\/oldsitefile\/en\/wp-content\/uploads\/2012\/11\/newsletter\/02_reliability_02.jpg\" alt=\"\" width=\"240\" height=\"100\" \/><\/div>\n<div style=\"text-align: justify;\">Studies show that up to 70% of technicians working time is spent on administrative tasks, looking for information, tools, manuals, drawings, parts, other people\u2026<\/div>\n<p>&nbsp;<br \/>&nbsp;<\/p>\n<div class=\"wp-caption-newleft alignleft\" style=\"width: 250px; height: 875px;\"><img loading=\"lazy\" decoding=\"async\" src=\"http:\/\/www.sivecochina.com\/sites\/default\/files\/oldsitefile\/en\/wp-content\/uploads\/2012\/11\/newsletter\/02_reliability_03.jpg\" alt=\"\" width=\"240\" height=\"870\" \/><\/div>\n<div style=\"text-align: justify;\">Printing work orders from the CMMS is a highly inefficient process, even when the CMMS is working well (which is seldom the case, some companies cut and paste into Word files\u2026.).<\/div>\n<p>&nbsp;<br \/>&nbsp;<br \/>&nbsp;<\/p>\n<div style=\"text-align: justify;\">Paper work orders must then be handed over to the technician. The information printed is often incomplete, leaving the technician to look for additional documents before going for the job.<\/div>\n<p>&nbsp;<br \/>&nbsp;<br \/>&nbsp;<\/p>\n<div style=\"text-align: justify;\">Only after having received the paper work order at the office, can the technician go to site. The need to obtain paper instructions may increase the amount of time spent traveling.<\/div>\n<p>&nbsp;<br \/>&nbsp;<br \/>&nbsp;<\/p>\n<div style=\"text-align: justify;\">To make a diagnosis or to identify the necessary parts, technician may need to come back to the office to consult drawings or manuals that may be out of date or not easily accessible.<\/div>\n<p>&nbsp;<br \/>&nbsp;<br \/>&nbsp;<\/p>\n<div style=\"text-align: justify;\">Having to write feedback on paper is a low-value administrative activity often despised (and misunderstood) by technicians, resulting in inaccurate information.<\/div>\n<p>&nbsp;<br \/>&nbsp;<br \/>&nbsp;<br \/>&nbsp;<\/p>\n<div style=\"text-align: justify;\">Handwritten forms are often inaccurate, illegible and do not match CMMS requirements. The most tedious part of the process is for the unlucky &#8220;CMMS secretary&#8221; to input data in the computer.<\/div>\n<p>&nbsp;<br \/>&nbsp;<br \/>&nbsp;<br \/>&nbsp;<br \/>&nbsp;<\/p>\n<div style=\"text-align: justify;\">With bluebee<sup>\u00ae<\/sup>, all administrative aspects of the work order process disappear and information is readily available, in the field:<\/div>\n<p>&nbsp;<\/p>\n<div style=\"padding-left:80px;\">\n<div class=\"wp-caption-newleft alignleft\" style=\"width: 170px; height: 275px;\"><img loading=\"lazy\" decoding=\"async\" src=\"http:\/\/www.sivecochina.com\/sites\/default\/files\/oldsitefile\/en\/wp-content\/uploads\/2012\/11\/newsletter\/02_reliability_04.jpg\" alt=\"\" width=\"160\" height=\"270\" \/><\/div>\n<\/div>\n<p>&nbsp;<\/p>\n<div style=\"text-align: justify;\">Technician is notified of new work orders while already in the field, thus reducing travel time. History, past diagnosis, relevant documents etc. are all accessible in bluebee<sup>\u00ae<\/sup>.<\/div>\n<p>&nbsp;<br \/>&nbsp;<\/p>\n<div style=\"text-align: justify;\">Feedback is intuitive, based on checklists, scanning, photos; time and GPS coordinates are captured automatically; the CMMS database is immediately updated without human intervention.<\/div>\n<p>&nbsp;<br \/>&nbsp;<br \/>&nbsp;<br \/>&nbsp;<\/p>\n<div class=\"wp-caption-newright alignright\" style=\"width: 310px; height: 145px;\"><img loading=\"lazy\" decoding=\"async\" src=\"http:\/\/www.sivecochina.com\/sites\/default\/files\/oldsitefile\/en\/wp-content\/uploads\/2012\/11\/newsletter\/02_reliability_05_en.jpg\" alt=\"\" width=\"300\" height=\"140\" \/><\/div>\n<p>&nbsp;<\/p>\n<div style=\"text-align: justify;\"><strong>Direct payback<\/strong><\/div>\n<p>&nbsp;<\/p>\n<div style=\"text-align: justify;\">Payback from time saving can easily be computed by multiplying the time saved by the burdened labor rate (full wage plus overhead costs).<\/div>\n<p>&nbsp;<\/p>\n<div style=\"text-align: justify;\"><strong>Time is freed to focus on preventive maintenance<\/strong><\/div>\n<p>&nbsp;<\/p>\n<div class=\"wp-caption-newright alignright\" style=\"width: 110px; height: 130px;\"><img loading=\"lazy\" decoding=\"async\" src=\"http:\/\/www.sivecochina.com\/sites\/default\/files\/oldsitefile\/en\/wp-content\/uploads\/2012\/11\/newsletter\/02_reliability_06.jpg\" alt=\"\" width=\"100\" height=\"125\" \/><\/div>\n<div style=\"text-align: justify;\">It is almost impossible for technical teams tied-up handling emergencies, operating in constant firefighting mode, as is often the case in China, to launch a preventive maintenance program. On the other hand, few companies will afford the necessary additional resources. This simple fact is the number one obstacle in maintenance improvement projects.<\/div>\n<p>&nbsp;<\/p>\n<div style=\"text-align: justify;\">Time freed by using bluebee<sup>\u00ae<\/sup> in the work order process can be immediately allocated to improvement actions and preventive maintenance, thus enabling the real benefits \u2013 the bottom of the iceberg.<\/div>\n<p>&nbsp;<br \/>&nbsp;<\/p>\n<div class=\"wp-caption aligncenter\" style=\"width: 570px; height: 125px;\"><img loading=\"lazy\" decoding=\"async\" src=\"http:\/\/www.sivecochina.com\/sites\/default\/files\/oldsitefile\/en\/wp-content\/uploads\/2012\/11\/newsletter\/02_reliability_07_en.jpg\" alt=\"\" width=\"560\" height=\"120\" \/><\/div>\n<p>&nbsp;<\/p>\n","protected":false},"excerpt":{"rendered":"<div style=\"text-align: justify;\">In this month&#8217;s reliability article, we take our readers through the benefits of using bluebee<sup>\u00ae<\/sup>, as shown in the <a href=\"https:\/\/newsletter.bluebeecloud.com\/en\/customer-story\/customer_story-a_day_in_the_life_of_a_maintenance_team\/\" target=\"_blank\">bluebee<sup>\u00ae<\/sup> movie<\/a>.<\/div>\n<p>&nbsp;<\/p>\n<div style=\"text-align: justify;\">At Siveco, we often remind our customers that indirect savings from maintenance improvement matter more than direct savings, especially in our home market of China, where the direct cost of maintenance tends to be low.<\/div>\n<p>&nbsp;<\/p>\n<div style=\"text-align: justify;\">This is best shown in the form of an iceberg:<\/div>\n<p>&nbsp;<\/p>\n<div class=\"wp-caption aligncenter\" style=\"width: 345px; height: 445px;\"><img loading=\"lazy\" decoding=\"async\" src=\"http:\/\/www.sivecochina.com\/sites\/default\/files\/oldsitefile\/en\/wp-content\/uploads\/2012\/11\/newsletter\/02_reliability_01_en.jpg\" alt=\"\" width=\"335\" height=\"440\" \/><\/div>\n<p>&nbsp;<\/p>\n<div style=\"text-align: justify;\">The bluebee<sup>\u00ae<\/sup> movie, however, seems to focus on time savings, i.e. on direct labor cost. Here is why.<\/div>\n<p>&nbsp;<\/p>\n<div style=\"text-align: justify;\"><strong>Time savings<\/strong><\/div>\n<p>&nbsp;<\/p>\n<div class=\"wp-caption-newleft alignleft\" style=\"width: 250px; height: 105px;\"><img loading=\"lazy\" decoding=\"async\" src=\"http:\/\/www.sivecochina.com\/sites\/default\/files\/oldsitefile\/en\/wp-content\/uploads\/2012\/11\/newsletter\/02_reliability_02.jpg\" alt=\"\" width=\"240\" height=\"100\" \/><\/div>\n<div style=\"text-align: justify;\">Studies show that up to 70% of technicians working time is spent on administrative tasks, looking for information, tools, manuals, drawings, parts, other people\u2026<\/div>\n<p>&nbsp;<br \/>&nbsp;<\/p>\n<div class=\"wp-caption-newleft alignleft\" style=\"width: 250px; height: 875px;\"><img loading=\"lazy\" decoding=\"async\" src=\"http:\/\/www.sivecochina.com\/sites\/default\/files\/oldsitefile\/en\/wp-content\/uploads\/2012\/11\/newsletter\/02_reliability_03.jpg\" alt=\"\" width=\"240\" height=\"870\" \/><\/div>\n<div style=\"text-align: justify;\">Printing work orders from the CMMS is a highly inefficient process, even when the CMMS is working well (which is seldom the case, some companies cut and paste into Word files\u2026.).<\/div>\n<p>&nbsp;<br \/>&nbsp;<br \/>&nbsp;<\/p>\n<div style=\"text-align: justify;\">Paper work orders must then be handed over to the technician. The information printed is often incomplete, leaving the technician to look for additional documents before going for the job.<\/div>\n<p>&nbsp;<br \/>&nbsp;<br \/>&nbsp;<\/p>\n<div style=\"text-align: justify;\">Only after having received the paper work order at the office, can the technician go to site. The need to obtain paper instructions may increase the amount of time spent traveling.<\/div>\n<p>&nbsp;<br \/>&nbsp;<br \/>&nbsp;<\/p>\n<div style=\"text-align: justify;\">To make a diagnosis or to identify the necessary parts, technician may need to come back to the office to consult drawings or manuals that may be out of date or not easily accessible.<\/div>\n<p>&nbsp;<br \/>&nbsp;<br \/>&nbsp;<\/p>\n<div style=\"text-align: justify;\">Having to write feedback on paper is a low-value administrative activity often despised (and misunderstood) by technicians, resulting in inaccurate information.<\/div>\n<p>&nbsp;<br \/>&nbsp;<br \/>&nbsp;<br \/>&nbsp;<\/p>\n<div style=\"text-align: justify;\">Handwritten forms are often inaccurate, illegible and do not match CMMS requirements. The most tedious part of the process is for the unlucky &#8220;CMMS secretary&#8221; to input data in the computer.<\/div>\n<p>&nbsp;<br \/>&nbsp;<br \/>&nbsp;<br \/>&nbsp;<br \/>&nbsp;<\/p>\n<div style=\"text-align: justify;\">With bluebee<sup>\u00ae<\/sup>, all administrative aspects of the work order process disappear and information is readily available, in the field:<\/div>\n<p>&nbsp;<\/p>\n<div style=\"padding-left:80px;\">\n<div class=\"wp-caption-newleft alignleft\" style=\"width: 170px; height: 275px;\"><img loading=\"lazy\" decoding=\"async\" src=\"http:\/\/www.sivecochina.com\/sites\/default\/files\/oldsitefile\/en\/wp-content\/uploads\/2012\/11\/newsletter\/02_reliability_04.jpg\" alt=\"\" width=\"160\" height=\"270\" \/><\/div>\n<\/div>\n<p>&nbsp;<\/p>\n<div style=\"text-align: justify;\">Technician is notified of new work orders while already in the field, thus reducing travel time. History, past diagnosis, relevant documents etc. are all accessible in bluebee<sup>\u00ae<\/sup>.<\/div>\n<p>&nbsp;<br \/>&nbsp;<\/p>\n<div style=\"text-align: justify;\">Feedback is intuitive, based on checklists, scanning, photos; time and GPS coordinates are captured automatically; the CMMS database is immediately updated without human intervention.<\/div>\n<p>&nbsp;<br \/>&nbsp;<br \/>&nbsp;<br \/>&nbsp;<\/p>\n<div class=\"wp-caption-newright alignright\" style=\"width: 310px; height: 145px;\"><img loading=\"lazy\" decoding=\"async\" src=\"http:\/\/www.sivecochina.com\/sites\/default\/files\/oldsitefile\/en\/wp-content\/uploads\/2012\/11\/newsletter\/02_reliability_05_en.jpg\" alt=\"\" width=\"300\" height=\"140\" \/><\/div>\n<p>&nbsp;<\/p>\n<div style=\"text-align: justify;\"><strong>Direct payback<\/strong><\/div>\n<p>&nbsp;<\/p>\n<div style=\"text-align: justify;\">Payback from time saving can easily be computed by multiplying the time saved by the burdened labor rate (full wage plus overhead costs).<\/div>\n<p>&nbsp;<\/p>\n<div style=\"text-align: justify;\"><strong>Time is freed to focus on preventive maintenance<\/strong><\/div>\n<p>&nbsp;<\/p>\n<div class=\"wp-caption-newright alignright\" style=\"width: 110px; height: 130px;\"><img loading=\"lazy\" decoding=\"async\" src=\"http:\/\/www.sivecochina.com\/sites\/default\/files\/oldsitefile\/en\/wp-content\/uploads\/2012\/11\/newsletter\/02_reliability_06.jpg\" alt=\"\" width=\"100\" height=\"125\" \/><\/div>\n<div style=\"text-align: justify;\">It is almost impossible for technical teams tied-up handling emergencies, operating in constant firefighting mode, as is often the case in China, to launch a preventive maintenance program. On the other hand, few companies will afford the necessary additional resources. This simple fact is the number one obstacle in maintenance improvement projects.<\/div>\n<p>&nbsp;<\/p>\n<div style=\"text-align: justify;\">Time freed by using bluebee<sup>\u00ae<\/sup> in the work order process can be immediately allocated to improvement actions and preventive maintenance, thus enabling the real benefits \u2013 the bottom of the iceberg.<\/div>\n<p>&nbsp;<br \/>&nbsp;<\/p>\n<div class=\"wp-caption aligncenter\" style=\"width: 570px; height: 125px;\"><img loading=\"lazy\" decoding=\"async\" src=\"http:\/\/www.sivecochina.com\/sites\/default\/files\/oldsitefile\/en\/wp-content\/uploads\/2012\/11\/newsletter\/02_reliability_07_en.jpg\" alt=\"\" width=\"560\" height=\"120\" \/><\/div>\n<p>&nbsp;<\/p>\n","protected":false},"author":1,"featured_media":13362,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[5],"tags":[10,23,136],"_links":{"self":[{"href":"https:\/\/newsletter.bluebeecloud.com\/en\/wp-json\/wp\/v2\/posts\/5208"}],"collection":[{"href":"https:\/\/newsletter.bluebeecloud.com\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/newsletter.bluebeecloud.com\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/newsletter.bluebeecloud.com\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/newsletter.bluebeecloud.com\/en\/wp-json\/wp\/v2\/comments?post=5208"}],"version-history":[{"count":11,"href":"https:\/\/newsletter.bluebeecloud.com\/en\/wp-json\/wp\/v2\/posts\/5208\/revisions"}],"predecessor-version":[{"id":7967,"href":"https:\/\/newsletter.bluebeecloud.com\/en\/wp-json\/wp\/v2\/posts\/5208\/revisions\/7967"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/newsletter.bluebeecloud.com\/en\/wp-json\/wp\/v2\/media\/13362"}],"wp:attachment":[{"href":"https:\/\/newsletter.bluebeecloud.com\/en\/wp-json\/wp\/v2\/media?parent=5208"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/newsletter.bluebeecloud.com\/en\/wp-json\/wp\/v2\/categories?post=5208"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/newsletter.bluebeecloud.com\/en\/wp-json\/wp\/v2\/tags?post=5208"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}